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Simple and Efficient Design
Once a brand’s product needs to go to market, the efficiency of their packaging should be a priority liquid and filling line. Stand up pouches have become a popular go-to packaging option for brands in multiple industries - they are simple, affordable, and filling efficiency can be increased. Using the pouches can prevent brands from wasting valuable time and money. They can be used in both manual and automated filling to reduce the time it used to take to fill previous non-stand up pouches. Once the filling has begun, the bottom of the pouches will stand vertically without the filler having to hold the pouch open to pour the product in. “Flat bottom stand up pouches are able to self-support, automatically helping fill faster. While filling, the pouch helps the operators by standing vertically.”
A snack brand that switched their previous packaging for stand up pouches said they were able to fill products 25% faster. “The pouches have a wide, accessible opening and accommodate a range of filling nozzles along with a variety of product. Filling can be completed without the worry of spillage.”. These years of packaging experience and industry relations have resulted in the perfect stand up pouches for production needs.
Next-level Technology That Guarantees Reliability
With the right technology, filling and sealing stand-up pouches can be just as easy as opening them. Many of the machines on the market integrate heat-sealing technology that creates strong and airtight seals. They have been designed with ease of use in mind, incorporating features such as adjustable heat and pressure settings that minimize the chances of over sealing and damaging the pouches. It's even possible for small businesses to maximally operate their heat-sealing machines without the need for extensive training.
Another great option for brands focused on convenience and repeat usage is offering pouches with built-in zippers. These zippers are added during the production of the pouches and allow for easy manual sealing after the pouches have been filled. With pouches, manufacture sealed zippers, and even the filling and sealing processes, strict food safety standards are adhered to including FDA 21CFR 177.1520 regulations. These global safety regulations extend and maintain the integrity of the product, preventing contamination. Some experts argue that sealing technology is the most important to consumers, and it's no wonder, as it has a direct impact on how fresh and safe it keeps the product.
Real World Applications Proving Filling and Sealing Convenience
The filling and sealing convenience of stand-up pouches is not just hypothetical, as many industries have proven it to be effective. In the food industry, a brand that sells dried fruit utilized stand-up pouches to enhance their production line. Their production line included a pouch filling machine with a bottom that was flat, enabling them to fill a container with a large quantity. After filling the container, the production line included a heat sealing machine that would quickly seal the pouches. Using this machine, they experienced a 30% decrease in production downtime and a reduction in the waste of finished product due to spills or seals that were improperly done.
In the pet food industry, stand-up pouches with zippers have proven to be useful. It has been reported that filling the pouch with dry kibble is done quickly and the zipper allows consumers to re-seal the pouch and keep the product fresh after it has been opened. Beverage companies also appreciate the technology used in the stand-up pouches with a spout and zipper; the zippers are leak-proof, and the spout is sealable, Pouches with these features can be filled with liquids, and, after sealing the spout, they can be transported safely. This variety used in the pouches and the process of filling and sealing has proven to be effective to many industries.
Commercial Benefits Beyond Ease of Use
Filling and sealing stand up pouches is great for all brands. Big manufacturers can take advantage of ease and low costs. They can put stand up pouches on automated filling and sealing lines. This means they can fulfill higher demands without having to add more to their workforce. Smaller manufacturers appreciate the low costs and having to purchase less expensive automation to achieve the right performance. This means they can fulfill their demands and still maintain control over their automation without worrying about having to spend a lot of money on sophisticated automation.
Less waste economically is also a positive factor to all manufacturers. Because of the sealing and filling system on stand up pouches, the waste on filling a stand up pouch is lower, sealing, and filling means less waste of product to throw away. From a lesser loss in product, profit also goes up over time. These manufacturers can especially benefit from the sealing of stand up pouches because they ship all over the world and cannot let their products be spoiled during transit or be returned. These companies can also be provided with international standards of packaging compliance. This means there are more countries they are able to ship to.
Conclusion
Stand up pouches have created a reputation as a convenient packaging solution because they can be designed to be easy to fill and seal. From clever design that aids filling to innovative technologies that seal the bag, most pouches are designed to meet the requirements of a modern production line. Applications in real life and compliance with regulations in different countries create a reputation with brands and consumers.
These pouches promote long lasting commercial value stemming from increased efficiency, less waste and a larger market. For brands wanting to packaging streamline their processes without sacrificing quality or safety, stand up pouches provide a solution that works for all products types and cultures.